Professional PP Honeycomb Core Manufacturer

PP Honeycomb Core Technical Data

NORNS PP Honeycomb Core is engineered for lightweight sandwich structures requiring high stiffness, durability and consistent mechanical performance.

This technical datasheet lists key physical and mechanical properties of our polypropylene honeycomb core materials to assist engineers and designers with material selection and composite structure development.

Product Overview

NORNS polypropylene honeycomb core is a high-performance thermoplastic core material engineered for sandwich panel applications.

Fabricated from polypropylene (PP), its tubular honeycomb structure delivers an optimal balance of low weight, stiffness and impact resistance.

This material fits a wide range of composite applications requiring weight reduction, durability and moisture resistance.

PropertyDescription
MaterialPolypropylene (PP)
StructureTubular Honeycomb Core
Cell TypeCircular Tube Structure
ColorNatural / Customizable
Recyclability100% Recyclable Thermoplastic

Available Product Grades

NORNS PP Honeycomb Core Series

Every PP honeycomb core is defined by cell size and density. All grades are available bare, tissue-laminated or film-faced.

Product Grade Cell Size (mm) Density (kg/m³) Thickness (mm) Cell Geometry
PP6 Series670 – 1505 – 100Tubular
PP8 Series870 – 1505 – 100Tubular
PP10 Series1070 – 1505 – 100Tubular
PP12 Series1270 – 1505 – 100Tubular

Full model code = PP + cell size + nominal density + optional surface suffixes. Example: PP8-80-T30-F. Core thickness is specified separately. Custom cell sizes, densities and thicknesses are available on request.

PP8–80–T30–F
PPPolypropylene 8Cell size (mm) 80Density (kg/m³) T30Tissue (g/m²) FPP film
  • Density 70 – 150 kg/m³
  • Cell size 6 / 8 / 10 / 12 mm
  • Thickness 5 – 100 mm
  • Cell geometry Tubular

Example: PP8-80-T30-F = 8 mm cell, 80 kg/m³ density, 30 g/m² tissue, PP film faced. Custom density, thickness and cell size available on request.

NORNS supplies a broad portfolio of PP honeycomb core grades in varied thicknesses and densities to satisfy diverse sandwich panel and lightweight composite requirements.

Mechanical Properties

PropertyTest MethodTypical Value
Flatwise Compression StrengthASTM C365Available upon request
Shear StrengthASTM C273Available upon request
Compression ModulusASTM C365Available upon request
Shear ModulusASTM C273Available upon request

Mechanical performance varies with core thickness, density and production specifications. Relevant standards also include ISO 844 and ISO 1922.

Physical & Thermal Properties

PP honeycomb core delivers outstanding resistance to moisture, chemicals and ambient conditions, suited for long-service industrial applications.

PropertyPerformance
DensityLightweight Structure
Water AbsorptionVery Low
Chemical ResistanceExcellent
Moisture ResistanceExcellent
Operating TemperatureSuitable for Industrial Applications
Recyclability100% Recyclable

Processing & Compatibility

NORNS PP Honeycomb Core can be fabricated into sandwich structures via a range of honeycomb bonding processes and facing skins.

Compatible Adhesives

  • PU Adhesive\nEpoxy Adhesive\nMMA / Acrylic Adhesive

Compatible Facing Materials

  • FRP\nAluminum\nSteel\nPlywood\nPP Composite Sheet

Recommended Processing Methods

  • Vacuum Pressing\nHot Press Lamination\nContinuous Lamination\nThermoforming

Download Technical Documents

Detailed technical information — including mechanical properties, thermal performance, chemical resistance and processing recommendations — is available in our official Technical Datasheet (TDS).

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